PS3000 Installation Manual

 

 


Click on the page name to open. After viewing, use your browser's back button to return to this menu.

 

 

 

 


adobe-symbol_sm-transComplete Guide - (high speed connection)

 

 

 

 


Slower connections use links below.
If you are unable to download files below,
contact us for a free CD.
Pacific PolySteel 1.671.483.POLY (7659)
 

 

 

 

 

Installation Manual adobe-symbol_sm-trans in English

Page

 

 

 

Welcome to PolySteel

2-3

 

 

 

Table of Contents

4-5

 

 

PRODUCT & SYSTEM INFORMATION

 

 

 

 

Introduction

7

 

 

A.1

The PolySteel PS3000 Form

8-10

 

 

A.2

PolySteel Forms Produce Stronger Concrete

11-12

 

 

A.3

PolySteel Forms Produce Stronger Walls

13-14

 

 

A.4

PolySteel Is Super Energy Efficient

15-16

 

 

A.5

PolySteel and the Environment

17-19

 

 

A.6

Advantages of Building with PolySteel

20-22

 

 

A.7

The "Feel" of PolySteel

23-24

 

 

A.8

Technical Data

25

 

 

A.9

Fire Safety Data

26

 

 

A.10

Product Warranty

27

 

 

 

 

 

 

 

GETTING STARTED

 

 

 

Introduction

29

 

 

B.1

Preparation and Planning

30

 

 

B.2

Estimating Basic Materials

31-33

 

 

B.3

Estimating Labor

34

 

 

B.4

Handling PolySteel Forms

35

 

 

B.5

Storing PolySteel Forms

36

 

 

B.6

Recommended Tools and Supplies

37

 

 

B.7

Recommended Products and Services

38-43

 

 

 

 

 

 

 

STEP-BY-STEP INSTALLATION PROCEDURES

 

 

 

Introduction

45-46

 

 

C.1

Code Compliance

47

 

 

C.2

Construction Overview

48-49

 

 

C.3

The "Arc" of Success

50

 

 

C.4

Footings

51

 

 

C.5

Foundation-to-Wall Connection

52-53

 

 

C.6

Steel Reinforcement for Walls

54-59

 

 

C.7

Form Placement

60-62

 

 

C.8

Corner Bracing

63

 

 

C.9

Door and Window Openings

64-71

 

 

C.10

Bracing and Scaffolding

72-74

 

 

C.11

Intersecting Walls

75-76

 

 

C.12

End Walls

77

 

 

C.13

Intermediate Floors

78-82

 

 

C.14

Utility Penetrations

83

 

 

C.15

Leveling and Aligning the Top

84-85

 

 

C.16

Vertical Rebar Placement

86

 

 

C.17

Final Checklist

87

 

 

C.18

Concrete Mix Design

88

 

 

C.19

Concrete Placement

89-94

 

 

C.20

Installation of Utilities

95-97

 

 

C.21

Interior and Exterior Attachment and Finishes

98-101

 

 

C.22

Stem Walls for Concrete Slabs

102-107

 

 

C.23

Stem Walls for Crawl Spaces

108-110

 

 

C.24

Basement Walls

111-113

 

 

 

 

 

TIPS & TECHNIQUES

 

 

 

Introduction

115

 

 

D.1

Termites and Treatment

116-117

 

 

D.2

Setting PolySteel Forms in Wet Footings

118-119

 

 

D.3

Shallow Frost-Protected Footings

120

 

 

D.4

Carolina Clipper

121

 

 

D.5

Cutting Special Angles

122-123

 

 

D.6

Cutting Forms for Curved Walls

124-125

 

 

D.7

Crawl Space Vent

126

 

 

D.8

Continuous Stirrups for Lintels

127

 

 

D.9

Gable End Walls

128

 

 

D.10

Transitions from One Size PolySteel Form to Another

129-131

 

 

D.11

Panelizing PolySteel Wall Sections

132

 

 

D.12

Brick Ledges

133-138

 

 

D.13

Concrete Mix Designs

139-140

 

 

D.14

Concrete Slump Test

141

 

 

D.15

Sizing HVAC Equipment

142

 

 

 

 

 

ENGINEERING DESIGN TABLES

 

 

 

Introduction

143-145

 

 

 

Footings

 

 

 

 

146-147

 

 

 

Basements

 

 

 

 

148-153

 

 

 

154-162

 

 

 

163-170

 

 

 

Stem Walls

 

 

 

 

171

 

 

 

Residential Above Grade Walls

 

 

 

 

172-177

 

 

 

Tall Walls

 

 

 

 

178-183

 

 

 

Lintels

 

 

 

 

184-189

 

 

 

Retaining Walls

 

 

 

 

190-191

 

PS3000 Installation Manual

PS3000-smThe manual is available by clicking on the link
Complete Guide or the individual sections below.

Will open in Adobe® Acrobat Reader
Click back button to return to this page.
Free
Adobe Acrobat Reader
adobe-getadobereader00

CSI Specifications

Code Approvals

Technical Assistance

Safety Information

Installation Manuals:
PS3000 – English
PS4000 – English

Installation Guides:
PS3000 – English
PS4000 – English & Spanish
PolyPro – English
Lite-Deck – English

Technical MAIN

topofpage_circle2-50%
techdata_installmanual
PolySteelLogoColor2small
mstbdr_greenline

Pacific PolySteel, LLC 1-671-483 POLY (7659)

mstbdr_title3

Pacific PolySteel

aearth-sm2
JapaneseWave_new

FREE Adobe Reader
adobe-getadobereader00

training_button75%